OEM & ODM Plush Toy Manufacturing for Custom Brands
Build plush products with control at every stage. From pattern development and material selection to production, QC, safety testing, and packaging, our OEM and ODM service keeps your project moving with 7–14 day prototypes. We manage design, sourcing, production, safety testing, quality control, packaging, and delivery under one roof.
- 500+ Brands
- 30+ Countries
- MOQ From 500 pc
- 2D-to-3D pattern
- ECO-Friendly rPET
- Safety Certified
Your Design, Our OEM Plush Manufacturing
Send us your doodle, pattern or art, New Star Toys will turn it into a plush. Your brand will also have control over the details. You can choose a plush toy's size and shape, fabrics, Pantone colours, embroidery, printing, accessories, and packaging.
We can help you bring your original plush design to life With an in-house design team and 200+ skilled artisans.
ODM Plush Manufacturing for Your Custom Ideas
Send us your product idea, rough sketch, reference image, character description, or color idea. Our design team will turn it into a custom plush toy for your brand.
We handle character design, patterns, fabric, colors, embroidery, printing, and accessories. You can review the sample and request changes before your order moves into production.
Our OEM & ODM Plush Manufacturing Process
Share Your Idea or Design
Send us your finished artwork, tech pack, physical sample, rough sketch, reference image, or character idea.
Design & Product Development
Our team reviews your requirements and works on the design, pattern, materials, colors, and other product details.
Create the Prototype
We turn the approved concept into a physical plush sample so you can see how the finished product will look and feel.
Approve the Final Sample
Once the sample is approved, it becomes the reference for production.
Mass Production
After sample approval, your custom plush order enters bulk production, including cutting, embroidery, sewing, stuffing, assembly, and quality checks.
Packaging & Shipping
After final inspection, we prepare the packaging, export documents, and shipment. Shipping terms can include FOB, EXW, CIF, and DDP.
Simple & Secure Payment Terms
New orders begin with sampling at $100 per style. This sample fee is refundable once the sample is approved and the bulk order is placed.
For mass production:
- 30% deposit before production starts
- 70% balance before shipment
- Goods are shipped after the full payment is completed
Sustainable Options
- Organic fabrics
- Recycled polyester fabrics
- rPET textiles
- Recycled polyester filling
- Non-toxic dye options
8 Core Plush Fabrics + Sustainable Material Options
New Star Toys offers flexible fabric sourcing for different plush styles, textures, and product requirements.
Fabric Options
- Velboa – Soft, short-pile finish
- Minky – Smooth, premium texture
- Fleece – Clean, slightly textured feel
- Short Plush – Versatile everyday plush fabric
- Long Plush – Soft, longer-pile texture
- Faux Fur – Ideal for furry and detailed designs
- Velvet – Smooth, premium-looking finish
- Sherpa – Thick, fluffy texture
Order Low MOQ Plush Toy Manufacturing
Test a few products with a custom plush project from 500 pieces for selected projects without committing to a large production run.
Your final MOQ depends on factors such as plush toy size, design, materials, customization, and production requirements. Share your product details with us, and we'll help you choose a production quantity that fits your project and budget.
Order Now
- Pilot runs before mass production
- Seasonal collections & new launches
- E-commerce SKUs & brand collaborations
Small-Batch Plush Toy Production
Small-batch plush production lets you launch a pilot run with a lower MOQ before committing to mass production. It is ideal for seasonal collections, promotional merchandise, new character launches, e-commerce SKUs, and brand collaborations.
A smaller production batch helps you validate market demand, assess product quality, refine the design, and optimize specifications before scaling up to higher-volume manufacturing.
Mass Production for Plush Toys
You need consistent quality from the first piece to the last for larger orders. Our mass production service covers cutting, sewing, filling, embroidery, printing, assembly, and finishing.
Your approved sample becomes the golden sample for production. This helps keep the size, colors, materials, and details consistent. We also carry out quality checks during production and before shipment.
Plush Toy Safety & International Certifications
ICTI
International Council of Toy Industries
ISO 9001
Quality Management System
CE
European Conformity
ASTM F963
US Toy Safety Standard
EN71
European Toy Safety
Packaging & Global Shipping for Plush Toys
Packaging options include:
- Custom retail boxes
- Hangtags and woven labels
- Barcodes and polybags
- Private-label packaging
- Carton marking
Available shipping terms include:
- FOB
- EXW
- CIF
- DDP
For international orders, we can support export documentation, commercial invoices, packing lists, customs paperwork, freight coordination, and shipment tracking.
We support shipments to major markets across North America and Europe. Order from anywhere and we will deliver plush to you.
We ship to
North America & Europe
Who Can Use Our OEM & ODM Plush Manufacturing Services?
Startups & New Plush Brands
Brands & Retailers
E-commerce & DTC Brands
Promotional & Gift Companies
Character & IP Brands
Why Choose New Star Toys for Plush Manufacturing?
- 01
22+ Years of Plush Experience
Since 2004, you've been able to work with a manufacturer that understands the details behind custom plush production, from design development to bulk orders.
- 02
Made for International Markets
If you're selling in North America or Europe, you can get support with applicable safety requirements, testing, export documentation, packaging, and international shipping.
- 03
7–14 Day Prototype
You can move from your design to a physical plush sample in approximately 7–14 days
- 04
45-Day Production Lead Time
After the final sample is approved, standard bulk production takes approximately 45 days, depending on order quantity and product complexity.
- 05
Trusted by 500+ Brands Worldwide
New Star Toys has worked with 500+ brands across 30+ countries, supporting businesses with custom plush manufacturing for different markets.
Have a Plush Idea? Let's Build It.
Send us your artwork, sketch, reference sample, or product requirements. Our team will help determine the right OEM, ODM, small-batch, or mass-production path for your project.