Mascot & Character Plush Solutions
Turn your mascot, character artwork, licensed IP, or brand illustration into a production-ready plush product. New Star Toys supports the full development process, from 2D artwork and pattern-making to prototyping, revisions. We bulk production, retail packaging, and global delivery. Selected projects can start from 500 pieces, with physical samples typically developed in 7–14 days.
Turn Your Mascot Into a Plush for All Kinds of Education or Corporate Events
Designed for companies, universities, schools, sports organizations, events, entertainment brands, and corporate gift programs. Send us your logo, mascot artwork, sketch, or reference image, and we can adapt it into a physical plush character
Customization can include:
- Brand colors and Pantone matching
- Company logos
- Character uniforms and apparel
- Embroidered facial details
- Accessories
- Event or retail packaging
Licensed & IP Plush Production
For IP owners, licensors, and established brands, plush development requires tighter control over artwork, approvals, colors, and production consistency.
We can support:
- Approved artwork references
- Precise Pantone color matching
- Controlled prototype revisions
- Sample approval workflows
- Consistent bulk production
- Market-specific safety testing
- Retail labels and hangtags
- Barcode and SKU requirements
- Retail-ready packaging
From 2D Artwork to 3D Plush
You do not need finished CAD files to start. We can work from sketches, photos, 2D illustrations, 3D models, reference images, or licensed character artwork.
Pattern Development
The artwork is translated into 3D proportions, sewing patterns, fabric panels, and feature placement.
Physical Prototype
A production-ready sample is developed, typically within 7–14 days.
Character Revision
You can adjust proportions, colors, fabrics, facial details, embroidery, or accessories.
Golden Sample Approval
The approved physical sample becomes the production reference.
Bulk Production
The final design moves into cutting, sewing, embroidery, stuffing, assembly, QC, and packaging.
Packaging & Shipping
After final inspection, we prepare the packaging, export documents, and shipment. Shipping terms can include FOB, EXW, CIF, and DDP.
Simple & Secure Payment Terms
New orders begin with sampling at $100 per style. This sample fee is refundable once the sample is approved and the bulk order is placed.
For mass production:
- 30% deposit before production starts
- 70% balance before shipment
- Goods are shipped after the full payment is completed
Match Every Character Detail
The right material and finishing choices help preserve the identity of your mascot or character.
Available customization includes:
- Pantone Color Matching – Match corporate and character colors.
- Fabric Selection – Velboa, minky, faux fur, velvet, short plush, long plush, sherpa, and sustainable options.
- Embroidery & Printing – Facial details, logos, markings, text, and clothing graphics.
- Clothing & Accessories – Uniforms, ribbons, hats, bags, and character-specific details.
- Functional Features – Sound chips, lights, magnets, or weighted elements where required.
Mascot & Character Safety & International Certifications
ICTI
International Council of Toy Industries
ISO 9001
Quality Management System
CE
European Conformity
ASTM F963
US Toy Safety Standard
EN71
European Toy Safety
Packaging & Global Shippings are Easy
Packaging options include:
- Custom retail boxes
- Hangtags and woven labels
- Barcodes and polybags
- Private-label packaging
- Carton marking
Available shipping terms include:
- FOB
- EXW
- CIF
- DDP
For international orders, we can support export documentation, commercial invoices, packing lists, customs paperwork, freight coordination, and shipment trackinG.
We support shipments to major markets across North America and Europe. Order from anywhere and we will delivered plush to you.
Why a Plush Mascot Works for Your Brand
Give Your Brand a Physical Personality
Create Merchandise People Want to Keep
Turn Audiences Into Collectors
Increase Brand Recall
Why Choose New Star Toys for Plush Manufacturing?
22+ Years of Plush Experience
Since 2004, you've been able to work with a manufacturer that understands the details behind custom plush production, from design development to bulk orders.
Made for International Markets
If you're selling in North America or Europe, you can get support with applicable safety requirements, testing, export documentation, packaging, and international shipping.
7–14 Day Prototype
You can move from your design to a physical plush sample in approximately 7–14 days
45-Day Production Lead Time
After the final sample is approved, standard bulk production takes approximately 45 days, depending on order quantity and product complexity.
Trusted by 500+ Brands Worldwide
New Star Toys has worked with 500+ brands across 30+ countries, supporting businesses with custom plush manufacturing for different markets.